At a time when new energy vehicles are booming, wire harness thermal management has become a key technology to ensure vehicle performance and safety. Sejow Zhenda Wire Harness Factory has formed a complete solution from thermal adhesive application to heat dissipation structure optimization in the field of wire harness thermal management with years of technical accumulation.
Thermal adhesive is an important material for wire harness thermal management. Traditional thermal adhesive consists of single or two-component epoxy resin and thermal conductive filler, which can efficiently export the heat generated by the wire harness. However, the filler ratio of thermal adhesive is closely related to performance, and the more fillers, the better the thermal conductivity. Although a high proportion of fillers can improve thermal conductivity, it will reduce the rheology and mixed application performance of the adhesive, and affect the mechanical strength of the epoxy resin. After a lot of experiments and optimization, Sejow Zhenda selected a specific ratio of epoxy resin and thermal conductive filler to ensure that the adhesive has good mechanical properties and construction performance while ensuring thermal conductivity, so that the thermal conductive adhesive can be stably and efficiently applied to the connection of the wire harness, providing a solid foundation for wire harness heat dissipation.
Electric control low voltage
Wiring Harness-thermal management wiring harness
Thermal management system wiring harness
In addition to thermal conductive glue, the optimization of heat dissipation structure is also crucial. In terms of wiring harness layout, Sejow
Zhenda avoids the centralized arrangement of multiple high heat generating components, reasonably disperses the heat source in the wiring harness, and reduces local overheating. At the same time, optimize the wiring harness routing path and shorten the length of the high current wiring harness to reduce resistance and heat generation. For high-power wiring harnesses and connectors, heat sinks or radiators will be installed to increase the heat dissipation area and improve the heat conduction and dissipation speed.
In the design of heat dissipation channels, heat dissipation pipes or channels are arranged around the wiring harness to use air flow to take away heat and enhance the natural convection or forced convection heat dissipation effect. For high heat areas, a liquid cooling system is used to remove heat through the circulation of coolant to effectively reduce the temperature of the wiring harness. In addition, connectors with heat dissipation functions will be used, such as connectors with heat sinks or cooling channels, to enhance the heat dissipation capacity of the connector and reduce the operating temperature.
Sejow Zhenda Wiring Harness Factory also integrates wiring harness thermal management into the vehicle thermal management system, and works with the thermal management systems of components such as batteries and motors to improve the overall thermal management efficiency and ensure the heat balance between the systems. At the same time, temperature sensors are integrated into the wiring harness to monitor the wiring harness temperature in real time, and work in conjunction with the vehicle thermal management system to detect and handle overheating in a timely manner to prevent thermal runaway.
Sejow can provide OEM/ODM wiring harness ，CNC Machining Parts based on your requirements. Wiring harness, also known as Cable Harness, CNC machining parts are assembly of Cnc Milling Service which transmit signals or electrical power. In the future, Sejow will continue to uphold the business philosophy of "integrity, responsibility, and innovation", provide customers with better products and services, and work together to create a better tomorrow.
Sejow (Shenzhen) Industrial Co., Ltd.
